FINITE ELEMENT SIMULATION OF LASER SURFACE TREATMENTS INCLUDING CONVECTION IN THE MELT POOL

被引:72
作者
Picasso, M. [1 ]
Hoadley, A. F. A. [2 ]
机构
[1] Ecole Polytech Fed Lausanne, Dept Math, CH-1015 Lausanne, Switzerland
[2] Ecole Polytech Fed Lausanne, Met Phys Lab, MX G, CH-1015 Lausanne, Switzerland
关键词
Laser surface treatments; Finite elements; Solidification; Stefan problem; Hydrodynamics; Thermocapillary convection;
D O I
10.1108/EUM0000000004031
中图分类号
O414.1 [热力学];
学科分类号
摘要
A two-dimensional, macroscopic, stationary, finite element model is presented for both laser remelting and laser cladding of material surfaces. It considers, in addition to the heat transfer, the important fluid motion in the melt pool and the deformation of the liquid gas interface. The velocity field in the melt is driven by thermocapillary forces for laser remelting, but also by forces due to powder injection for laser cladding. For a given velocity field within the liquid region, the stationary enthalpy (or Stefan) equation is solved. An efficient scheme allows the LU decomposition of the finite element matrix to be performed only once at the first iteration. Then, the velocity is updated using the Q(1) - P-0 element with penalty methods for treating both the incompressibility condition and the slip boundary conditions. Numerical results for three different processing speeds for both laser remelting and laser cladding demonstrate the efficiency and robustness of the numerical approach. The influence of the thermocapillary and powder injection forces on the fluid motion and subsequently on the melt pool shape is seen to be important. This kind of calculations is thus necessary in order to predict with precision the temperature gradients across the solidification interface, which are essential data for microstructure calculations.
引用
收藏
页码:61 / 83
页数:23
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