FATIGUE GROWTH OF COHESIVE DEFECTS IN T-PEEL JOINTS

This paper uses 2D and 3D finite element models to predict the stresses within bonded and weld-bonded T-peel joints. Epoxy adhesive is modelled as a homogeneous layer providing a perfect bond between aluminium adherends. Knowledge of the critical tensile stresses enables the likely region of fatigue crack initiation to be predicted. The long term reliability and durability of a joint depend directly on its fatigue strength. This research elucidates the region of cohesive crack initiation, the subsequent direction of crack propagation and the relative duration of the different stages of fatigue crack growth. The various stages of embedded, surface and through-width fatigue growth of cohesive defects within a T-peel joint are compared. This establishes fatigue life from crack initiation to final joint fracture for typical bonded and weld-bonded T-peel joints.