COPPER INTERCONNECTION INTEGRATION AND RELIABILITY

A processing sequence to produce a multilevel Cu/polyimide structure which is stable in a corrosive environment is described. Using a combination of dry etching and chemical-mechanical polishing, a fully planarized Cu/polyimide wiring structure was obtained. This technology has been successfully applied to the fabrication of 64 kb complementary metal-oxide-semiconductor static random access memory (CMOS SRAM) chips. Chip functionality was not affected by 12 thermal cycles from 20 to 400 degrees C. The electromigration activation energy for evaporated Cu, Cu(Mg), Cu(Zr), Cu(Sn) and chemical vapour deposition (CVD) pure Cu was evaluated using a drift velocity technique. The mass transport rates of CVD Cu and evaporated Cu were found to be essentially the same, with an electromigration activation energy of 0.70 +/- 0.05 eV. An Mg impurity in Cu enhances the electromigration damage rate in Cu, while Sn and Zr drastically increase the Cu electromigration failure lifetime.