EXCHANGE AND FREE-RADICAL GRAFTING REACTIONS IN REACTIVE EXTRUSION

The potential of two types of reactions for reactive extrusion was evaluated in our laboratory: exchange reactions of copolyesters and free radical grafting of monomers onto polyolefins. Specifically, the alcoholysis of ethylene and vinyl acetate copolymers, the transesterification of ethylene and alkyl acrylate copolymers (EAA) and the aminolysis of alkyl acrylate copolymers were investigated as the exchange reactions while the grafting of maleic anhydride (MA) onto polypropylene (PP) as the free radical reactions. The exchange reactions are very slow without catalysts. Tin derivatives, such as dibutyl tin dilaurate (DBTDL) and dibutyl tin oxide (DBTO), are good catalysts for the alcoholysis and the transesterification, but not for the aminolysis. For the latter, tautomeric compounds, such as 2-pyridone and 2-mercaptopyridone, are efficient. Comparative kinetic studies showed that, for all the three exchange reactions, the reacting medium (solution or the homogeneous melt) does not affect their reaction mechanisms nor their intrinsic rate constants. Additionally, mechanical mixing does not contribute to the overall reactions. As for the free radical grafting of MA, the presence of electron-donating monomers and styrene (ST) in particular was shown to be very effective in improving the grafting yield while minimising the degradation of PP. This was proven to be due to the formation of a charge transfer complex between MA and such a monomer.