Porosity and composition dependence on electrical and piezoresistive properties of thermoplastic polyurethane nanocomposites

The development and characterization of pressure sensing porous nanocomposites are reported here. A thermoplastic polyurethane (TPU) was chosen as an elastomeric matrix, which was reinforced with multiwall carbon nanotubes (MWNTs) by high shear twin screw extrusion mixing. Porosity was introduced to the composites through the phase separation of a single TPU-carbon-dioxide gas solution. Interactions between MWNT and TPU were elucidated through calorimetry, gravimetric decomposition, conductivity measurements, and microstructure imaging. The piezoresistance (pressure–resistance) behavior of the nanocomposites was investigated and found to be dependent on MWNT concentration and nanocomposite microstructure. Mechanisms of piezoresistance in solid and porous nanocomposites are proposed.