Hot Corrosion Resistance of CeO2-Doped Cr3C2–NiCr Coatings on Austenite Steel Against Molten Salt (Na2SO4–60%V2O5) Environment

被引:0
作者
Singh H. [1 ]
Chatha S.S. [1 ]
Sidhu B.S. [2 ]
机构
[1] Yadavindra Department of Engineering, Punjabi University Guru Kashi Campus, Punjab, Talwandi Sabo
[2] Maharaja Ranjit Singh Punjab Technical University, Punjab, Bathinda
关键词
Ceria; Cr[!sub]3[!/sub]C[!sub]2[!/sub]–NiCr; Hot corrosion; HVOF; TP347H;
D O I
10.1007/s40735-022-00723-8
中图分类号
学科分类号
摘要
Three ratios of Ce (0.4 wt.%, 0.8 wt.%, and 1.2 wt.%) were added in Cr3C2–NiCr powder and coated on TP347H steel with HIPOJET-gun for examining the hot corrosion behaviour in Na2SO4–60V2O5 salt at 750 °C. The techniques XRD, SEM/EDS, and X-ray mapping were used to analyse the corrosion products. The current work investigates the coating and oxide scale properties in relation to variable RE content. Moreover, the amount of Cr to develop Cr2O3 is analysed after the addition of CeO2 in the coating. Among the three ratios, 0.4 wt.% of CeO2 in Cr3C2–NiCr provided excellent hot corrosion resistance due to the development of a thin oxide scale composed of Cr2O3, NiCr2O4, Ce2O3, and CeCrO3. From the analysis of corrosion kinetics and microstructure, it has been proposed that the segregation of rare earth (RE) element retards the diffusion of cation (Cr) through Ce2O3 and CeCrO3. However, the hot corrosion protection decreased after the addition of 1.2 wt.% of CeO2 in the Cr3C2–NiCr coating due to increased porosity and inclusions in the oxide scale. The RE-modified HS1, HS3, and HS5 coatings were able to reduce the corrosion rate by 80.34%, 52.05%, and 27.21%, respectively, in comparison with uncoated steel. © 2022, The Author(s), under exclusive licence to Springer Nature Switzerland AG.
引用
收藏
相关论文
共 100 条
  • [1] Tang P., He D., Li W., Et al., Achieving superior hot corrosion resistance by PVD/HVOF duplex design, Corros Sci, 175, (2020)
  • [2] Kumar R., Sodium sulphate and V<sub>2</sub>O<sub>5</sub>-induced hot corrosion kinetics and oxides characteristics of the weldments in SA213 T11 steels, Mater Lett, 301, (2021)
  • [3] Xu L., Ma S., Fu H., Editorial: advanced corrosion wear resistant alloys and their characterization for high-temperature applications, Front Mater, 7, pp. 280-284, (2020)
  • [4] Jithesh K., Arivarasu M., An investigation on hot corrosion and oxidation behavior of cobalt-based superalloy L605 in the simulated aero-engine environment at various temperatures, Mater Res Express, (2019)
  • [5] Hu S., Finklea H., Liu X., A review on molten sulfate salts induced hot corrosion, J Mater Sci Technol, 90, pp. 243-254, (2021)
  • [6] Meier G.H., Invited review paper in commemoration of over 50 years of oxidation of metals: current aspects of deposit-induced corrosion, Oxid Met, 98, pp. 1-41, (2022)
  • [7] De la Roche J., Alvarado-Orozco J.M., Toro A., Hot corrosion mechanism of yttria-stabilized zirconia powder in the presence of molten Na<sub>2</sub>SO<sub>4</sub> + V<sub>2</sub>O<sub>5</sub> salts, Rare Met, 40, pp. 1307-1316, (2021)
  • [8] Xiang J., Xie F., Wu X., Wang S., Comparative investigation of oxidation behavior and hot corrosion behavior in NaCl–Na<sub>2</sub>SO<sub>4</sub> mixture for a Ti<sub>2</sub>AlNb based alloy at 1023 K, Intermetallics, 132, (2021)
  • [9] Meimaroglou D., Florez D., Hu G.-H., A kinetic modeling framework for the peroxide-initiated radical polymerization of styrene in the presence of rubber particles from recycled tires, Chem Eng Sci, 248, (2022)
  • [10] Rahimi A., Shamanian M., Atapour M., Effect of pulse current frequency on microstructure and hot corrosion behavior of Tungsten inert gas-welded joints of N155 superalloy, J Mater Eng Perform, 30, (2021)