Evaluation of subgrain formation in Al2O3–SiC nanocomposites

Both theoretical analysis and transmission electron microscopy (TEM) complementary studies have been conducted to evaluate the possible role of subgrain formation as a strengthening mechanism in a nanocomposite consisting of Al2O3 and 5 vol % 0.15 μm SiC particles. The theoretical calculation predicted that the residual stresses due to thermal expansion mismatch between Al2O3 and SiC are insufficient to induce the extensive plastic deformation required for subgrain formation upon annealing. This prediction was consistent with TEM observations that the bulk of the material was completely free from subgrains, and that only a low density of dislocations was present in isolated areas. The results suggest, therefore, that microstructure refinement through subgrain formation cannot account for the superior mechanical behaviour of the nanocomposite reported in previous studies.