On-machine contact measurement for the main-push propeller blade with belt grinding

被引:2
作者
Guijian Xiao
Yun Huang
Ya Fei
机构
[1] Chongqing University,The State Key Laboratory of Mechanical Transmissions
来源
The International Journal of Advanced Manufacturing Technology | 2016年 / 87卷
关键词
On-machine contact measurement; Path planning; Main-push propeller blade; Belt grinding; Free-form surface; Five axes;
D O I
暂无
中图分类号
学科分类号
摘要
A main-push propeller blade (MPPB) with a free-form surface has great volume and weight, severe casting deformation and pore shrinkage, and loading and unloading difficulties. It is thus difficult to measure and evaluate accurately for manufacturing, especially for precision grinding. On-machine contact measurement (OMCM) is proposed in this paper and has been used successfully for belt grinding equipment. This paper establishes a method of improving the surface precision of the MPPB. First, the principle of the five-axis OMCM for the MPPB surface with belt grinding is illustrated. The path planning, point distribution, and radius error compensation are then analyzed and optimized for OMCM. Finally, an experiment for the belt grinding of an MPPB is conducted after OMCM. The experimental results show that the measurement precision is enhanced, and the measuring efficiency is advanced, the surface roughness Ra < 0.6 μm, the errors of profile precision of the MPPB are ±0.5 mm, and the tolerances on the curvature geometry and the surface finish all meet requirements of OMCM after belt grinding. The effectiveness and practicability of the method are thus fully verified.
引用
收藏
页码:1713 / 1723
页数:10
相关论文
共 90 条
  • [1] Yang JH(2015)A path planning method for error region grinding of aero-engine blades with free-form surface Int J Adv Manuf Technol 81 717-728
  • [2] Zhang DH(2015)Kinematic analysis and feedrate optimization in six-axis NC abrasive belt grinding of blades Int J Adv Manuf Technol 79 405-414
  • [3] Wu BH(2015)Equivalent self-adaptive belt grinding for the real-R edge of an aero-engine precision-forged blade Int J Adv Manuf Technol 80 1855-1862
  • [4] Zhang Y(2015)Research on belt grinding for marine propeller blade based on the second-order osculation[J] Int J Adv Manuf Technol 37 318-326
  • [5] Luo M(2015)Robotic belt grinding method for the surface of whole propeller blade[J] Robot 22 1659-1663
  • [6] Wang JT(2011)Experimental study on the main push paddle belt grinding surface quality for ship Chin Mech Eng 30 1226-1229
  • [7] Zhang DH(2011)Analysis of four-axis belt grinding of marine propeller blades Mech Sci Technol Aerosp Eng 74 653-663
  • [8] Wu BH(2014)Surface roughness prediction and parameters optimization in grinding and polishing process for IBR of aero-engine Int J Adv Manuf Technol 70 1989-2001
  • [9] Luo M(2014)Posture adaptive control of the flexible grinding head for blisk manufacturing Int J Adv Manuf Technol 78 1473-1484
  • [10] Zhang Y(2015)Constant-load adaptive belt polishing of the weak-rigidity blisk blade Int J Adv Manuf Technol 38 969-978