Revisiting Stress Corrosion Cracking of Steel in Caustic Solutions for Developing Cracking Susceptibility Diagrams for Improved Applicability

Stress corrosion cracking tests were conducted using Bayer solutions of different chemistry at different temperatures for extraction of alumina from bauxite ores. The validity of the commonly used caustic cracking susceptibility (CS) diagram for steels exposed to plain caustic solutions was assessed by testing the notched and precracked specimens. This study presents first results toward the development of a model susceptibility diagram for actual Bayer solutions, and for improved applicability of the traditional plain caustic diagram. For mechanistic understanding of caustic cracking, tests were also carried out under imposed electrochemical conditions.