Optimization of resistance spot welding process parameters of dissimilar DP600/AISI304 joints using the infrared thermal image processing

被引:0
作者
Alejandro Espinel Hernández
Louriel Oliveira Villarinho
Valtair Antonio Ferraresi
Mario Sánchez Orozco
Angel Sánchez Roca
Hipólito Carvajal Fals
机构
[1] University of Oriente,National Centre of Applied Electromagnetism
[2] Federal University of Uberlândia,Faculty of Mechanical Engineering
[3] University of Oriente,Faculty of Mechanical and Industrial Engineering
[4] University of Oriente,Materials and Manufacturing Department, Faculty of Mechanical Engineering
来源
The International Journal of Advanced Manufacturing Technology | 2020年 / 108卷
关键词
Resistance spot welding; Infrared image; Dissimilar weld; Optimization; Mechanical strength;
D O I
暂无
中图分类号
学科分类号
摘要
This work shows a new, non-invasive methodology using infrared (IR) images to evaluate the behavior of the dissimilar DP600/AISI304 joints conducted by resistance spot welding (RSW) process. The processing and characterization of the IR images is conducted to establish their correlation with the mechanical strength and geometric parameters of the welded joints. The influence of the welding current (3, 4, and 5 kA) and the welding time (300, 400, and 500 ms) on the features of the infrared images is evaluated. Empirical models were obtained to associate the features of the IR images with the mechanical strength of the welded joint. The optimization of the process parameters is made from the diameter of the isotherms of the IR images using the response surface method. The results demonstrated a strong correlation between the IR thermal images and the mechanical strength. This new methodology can be used to characterize in real time the mechanical strength of the RSW welded joint based on a non-invasive method.
引用
收藏
页码:211 / 221
页数:10
相关论文
共 82 条
  • [1] Yuan X(2017)Resistance spot welding of dissimilar DP600 and DC54D steels J Mater Process Technol 239 31-41
  • [2] Li C(2012)The modeling and process analysis of resistance spot welding on galvanized steel sheets used in car body manufacturing Mater Des 34 759-767
  • [3] Chen J(2019)Multi-objective optimization of mechanical quality and stability during micro resistance spot welding Int J Adv Manuf Technol 101 1903-1913
  • [4] Li X(2016)Multi-response optimization in small scale resistance spot welding of titanium alloy by principal component analysis and genetic algorithm Int J Adv Manuf Technol 83 545-559
  • [5] Liang X(2019)Correlating variations in the dynamic power signature to nugget diameter in resistance spot welding using Kriging model Measurement 135 6-12
  • [6] Pan X(2019)A novel method of using vision system and fuzzy logic for quality estimation of resistance spot welding Symmetry 11 990-198
  • [7] Hamidinejad S(2018)Recent advances in active infrared thermography for non-destructive testing of aerospace components Sensors 18 609-247
  • [8] Kolahan F(2019)Overview of recent advances of process analysis and quality control in resistance spot welding Mech Syst Signal Process 124 170-613
  • [9] Kokabi A(2019)Non-destructive inspection by infrared thermography of resistance spot welds used in automotive industry Acta Polytechnica 59 238-66
  • [10] Chen F(2018)Rapid fatigue life prediction for spot-welded joint of SUS301 L-DLT stainless steel and Q235B carbon steel based on energy dissipation Adv Mech Eng 10 1687814018811013-571