Carboxylic acid functionalization of nylon 6 by radiation grafting and conversion to zinc salts: Effects on physical properties

Functionalization of polymers by grafting monomeric species on to the backbone of molecular chains with the use of γ-radiation has been used extensively. In this work methacrylic acid was grafted onto a commercial grade of polycaproamide (Nylon 6) by preirradiating the polymer granules to 15 kGy at a rate of 1.0 kGy per hour and subsequently immersing these in a 10% aqueous solution of methacrylic acid in the presence of small quantities of FeSO4 as homopolymerization inhibitor. The polymer was subsequently neutralized by mixing it with zinc acetylacetonate in a laboratory scale melt mixing device. The acid-grafting polymer modification resulted in an increase in glass transition temperature, while the addition of zinc acetylacetonate gave rise to two transitions: The lower transition corresponds to a miscible mixture of free polyamide and acid-grafted polymer, both plasticized with undecomposed zinc compound, while the upper transition corresponds to the zinc salt of the acid grafted polyamide. Through rheological measurements it was shown that both the acid-grafted polymer and the derived zinc salt have a branched structure, possibly containing also some crosslinked domains. Large improvements in solvent resistance were observed for both type of polymer modifications.