The Effects of Post-processing in Additively Manufactured 316L Stainless Steels

This paper provides a systematic examination of microstructure and corrosion behavior of additively manufactured 316L stainless steel after post-processing by surface finishing, isothermal heat treating, or hot isostatic pressing. The effects of isothermal heat treatments from 500 °C to 1300 °C and hot isostatic press processing from 1000 °C to 1200 °C were correlated to the evolution of microstructure, pore morphology and volume fraction, microhardness measurements, and corrosion behavior to reveal the different post-processing temperature regimes and their corresponding characteristics. In particular, this study found that the AM 316L microstructures and properties are stable up to nearly 800 °C. Higher temperatures eliminate the fine solidification structure, causing a drop in microhardness and corrosion resistance. Corrosion was primarily driven by the porosity content of the exposed surface and near-surface regions, which is unaffected by isothermal or HIP post-processing, and the corrosion was not significantly affected by recrystallization, which begins around 1050 °C and is nearly complete by 1200 °C. The amount of porosity was not markedly affected by isothermal post-processing, but could be significantly reduced by HIP processing.