Effective size-controlled synthesis and electrochemical characterization of ordered Pt nanopattern arrays from self-assembling block copolymer template

This work offers an effective size-controlled synthesis of platinum nanoparticle (Pt NP) arrays for electrocatalyst through self-assembled nanopatterns of block copolymers on titanium (Ti) wafers. Size, spacing and uniformity of Pt NP with loading of Pt to a minimum were investigated to be controlled and adjusted in order to improve the electrochemically active surface area (ECSA) and ECSA stability, and Pt concentration in copolymer/chloroplatinic acid (H2PtCl6) solution was verified to be one of the most important factors to control the arrays’ structure. In our case, the Pt NPs with predictable size of 5–16.5 nm could be obtained when the Pt concentration is larger than 0.05 mg ml−1, which the dominant diameter is proved to be proportional to one-third power of the Pt concentration according to the linear relation of templates’ Pt/N mass ratio versus Pt concentration, and the Pt NPs remain highly ordered arrays with predictable spacing when the Pt concentration is larger than 0.125 mg ml−1. Decrease in Pt concentration from 2 to 0.125 mg ml−1 is an effective method to improve the ECSA and durability simultaneously. The Pt NP arrays exhibit not only a remarkable initial ECSA value of 106.2 m2 g−1, but also a pseudo-zero particle aggregation possibility during 3000-cycle voltammetry, which is attributed to the high Pt NP dispersion and the ordered arrays that improve the Pt utilization and lower the possibility of aggregation.