Thermal dry reforming of methane over La2O3 co-supported Ni/MgAl2O4 catalyst for hydrogen-rich syngas production

The excess emission of greenhouse gases (GHGs) such as CO2 and CH4 is posing an acute threat to the environment, and efficient ways are being sought to utilize GHGs to produce syngas (H2, CO) and lighter hydrocarbons (HCs). In this study, the dry reforming of methane (DRM) has been carried out at 700 °C using La2O3 co-supported Ni/MgAl2O4 nano-catalyst in a fixed bed thermal reactor. The catalyst is characterized using various techniques such as XRD, FESEM, EDX-mapping, CO2-TPD, H2-TPR and TGA. The modified MgAl2O4 shows the flake type structure after the addition of La2O3. The TPR and TPD analysis shows the highly dispersed metal and strong basic nature of the catalyst consequently enhances the conversion of CO2 and CH4. The highest conversion for CH4 is 87.3% while CO2 conversion is nearly 89.5% in 20 h of operation time. The selectivity of H2 and CO approached 50% making the H2/CO ratio above unity. In the longer time-on-stream (TOS) test, the catalyst shows elevated potential for longer runs showcasing better catalytic activity. The stability of the catalyst is indicated via a proposed reaction mechanism for DRM in operating conditions. Moreover, TGA indicates the lower weight loss of spent catalyst which ascribed the lower formation of carbon during TOS 20 h.