Manufacturing and 3D printing of continuous carbon fiber prepreg filament

被引:2
作者
Qingxi Hu
Yongchao Duan
Haiguang Zhang
Dali Liu
Biao Yan
Fujun Peng
机构
[1] Shanghai University,Rapid Manufacturing Engineering Center, School of Mechatronical Engineering and Automation
[2] Aerospace System Engineering Shanghai,Shanghai Key Laboratory of Spacecraft Mechanism
[3] Shanghai University,National Demonstration Center for Experimental Engineering Training Education
[4] Shanghai University,Shanghai Key Laboratory of Intelligent Manufacturing and Robotics
来源
Journal of Materials Science | 2018年 / 53卷
关键词
Continuous Carbon Fiber (CCF); Printing Temperature; Printing Speed; Printing Parameters; Extrusion Head;
D O I
暂无
中图分类号
学科分类号
摘要
The current research proposes a novel method for printing continuous carbon fiber composite parts. At first, continuous carbon fiber prepreg filament for Fused Deposition Modeling 3D printing was manufactured, followed by modification of extruder head of 3D printers to print the filament. Thereafter, three-point flexural test and Response Surface Methodology were adopted to study the mechanical properties of the composite parts printed with the filament. After testing, a mathematical model was developed to describe and analyze the relationship between the printing parameters (printing temperature, printing speed, and layer thickness) and the flexural strength of printed composite parts. We discovered that the flexural strength and flexural modulus of printed composites significantly improved with the proposed method with specified printing parameters, and while of all the parameters, the layer thickness had the greatest contribution towards the final flexural strength. The results indicate that the discussed method could be a promising approach to print CCF composites.
引用
收藏
页码:1887 / 1898
页数:11
相关论文
共 93 条
  • [11] Strong R(2014)Highly oriented carbon fiber–polymer composites via additive manufacturing Compos Sci Technol 105 144-150
  • [12] Gold SA(2016)Microstructural design and additive manufacturing and characterization of 3D orthogonal short carbon fiber/acrylonitrile-butadiene-styrene preform and composite Compos Sci Technol 126 139-148
  • [13] Bellini A(2012)Preparation and characterization of poly (vinyl chloride)–continuous carbon fiber composites J Appl Polym Sci 124 190-194
  • [14] Güçeri S(2015)Design for fiber-reinforced additive manufacturing J Mech Des 137 111409-1-111409-7
  • [15] Wang J(2016)Rapid prototyping of continuous carbon fiber reinforced polylactic acid composites by 3D printing J Mater Process Technol 238 218-225
  • [16] Xie H(2016)Three-dimensional printing of continuous-fiber composites by in-nozzle impregnation Sci Rep 6 23058-1-23058-7
  • [17] Weng Z(2016)Interface and performance of 3D printed continuous carbon fiber reinforced PLA composites Compos A Appl Sci Manuf 88 198-205
  • [18] Senthil T(2014)Dieless forming of carbon fibre reinforced plastic parts using 3D printer Proced Eng 81 1595-1600
  • [19] Wu L(2008)Response surface methodology (RSM) as a tool for optimization in analytical chemistry Talanta 76 965-977
  • [20] Dul S(2007)Application of Box–Behnken design and response surface methodology for modeling of some Turkish coals Fuel 86 90-97