Joint production, maintenance and quality control chart optimization for a degrading manufacturing–reworking system with assignable causes

被引:0
作者
Mohamed Ali Kammoun
Zied Hajej
Sofiene Dellagi
Marwen Mejri
Sami Bennour
机构
[1] Université de Lorraine,Laboratoire de Génie Informatique, de Production et de Maintenance (LGIPM)
[2] University of Sousse,Mechanical Laboratory of Sousse (LMS), National Engineering School of Sousse
[3] Pôle technologique de Sousse,undefined
来源
The International Journal of Advanced Manufacturing Technology | 2024年 / 130卷
关键词
Production; Maintenance; Quality; Control chart; Perfect and Imperfect maintenance; Reworking; failure rate;
D O I
暂无
中图分类号
学科分类号
摘要
This paper presents a new joint production, maintenance and quality control chart for a manufacturing system subject to random failure and produces both conforming and non-conforming products. The degradation of the manufacturing unit increases with the production rate and the time of its use, which affects its reliability and the product quality. The purposed joint policy aims to establish, firstly, the optimal plan of production during finite horizon that satisfies random demand under a given service level. and secondly, to determine simultaneously the optimal number of imperfect preventive maintenance actions at each production cycle, and the optimal control chart parameters for appropriate quality monitoring in the presence of assignable causes. Furthermore, rework activity is proposed for a fraction of the non-conforming products, which are detected in the presence of assignable causes, in order to improve their quality and sold as a second-rate product. The proposed optimization model minimises the average total costs including production, reworking, storage, rejection, quality and maintenance. Numerical examples and sensitivity analyses are presented to show the effectiveness of the proposed joint approach.
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页码:1241 / 1264
页数:23
相关论文
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