With the deepening of the construction of the new type power system, the grid has become increasingly complex, and its safe and stable operation is facing more challenges. In order to improve the quality and efficiency of power grid management, State Grid Corporation continues to promote the digital transformation of the grid, proposing concepts such as cloud-edge-end collaborative architecture and power Internet of Things, for which comprehensive sensing of the grid is an important foundation. Power equipment is widely distributed and has a wide variety of types, and online monitoring of them involves the deployment and application of a large number of power sensors. However, there are various problems in implementing active power supplies for these sensors, which restrict their service life. In order to collect and utilize the vibration energy widely present in the grid to provide power for sensors, this paper proposes an electromagnetic vibration energy harvester and its design methodology based on a four-straight-beam structure, and carries out a trial production of prototype. The vibration pickup unit of the harvester is composed of polyimide cantilevers, a permanent magnet and a mass-adjusting spacer. The mass-adjusting spacer can control the vibration frequency of the vibration unit to match the target frequency. In this paper, a key novel method is proposed to increase the number of turns in a limited volume by stacking flexible coils, which can boost the output voltage of the energy harvester. A test system is built to conduct a performance test for the prototype harvester. According to the test results, the resonant frequency of the device is 100Hz\documentclass[12pt]{minimal}
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\begin{document}$$100\ Hz$$\end{document}, the output peak-to-peak voltage at the resonant frequency is 2.56V\documentclass[12pt]{minimal}
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\begin{document}$$2.56\ V$$\end{document} at the acceleration of 1g\documentclass[12pt]{minimal}
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\begin{document}$$1\ g$$\end{document}, and the maximum output power is around 151.7μW\documentclass[12pt]{minimal}
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\begin{document}$$151.7\ \mu W$$\end{document}. The proposed four-straight-beam electromagnetic vibration energy harvester in this paper has obvious advantages in output voltage and power compared with state-of-the-art harvesters. It can provide sufficient power for various sensors, support the construction of cloud-edge-end architecture and the deployment of a massive number of power sensors. In the last part of this article, a self-powered transformer vibration monitor is presented, demonstrating the practicality of the proposed vibration energy harvester.
