Microemulsion polymerization of styrene using a polymerizable nonionic surfactant and a cationic surfactant

High polymer/surfactant weight ratios (up to about 15:1) of polystyrene microlatexes have been successfully produced by microemulsion polymerization using a small amount of polymerizable surfactant, ω-methoxypoly(ethylene oxide)40 undecyl α-methacrylate macromonomer (PEO-R-MA-40), and cetyltrimethylammonium bromide (CTAB). After generating “seeding particles” in a ternary microemulsion containing only 0.2 wt% CTAB and 0.1 wt% styrene, the additional styrene containing less than 1 wt% PEO-R-MA-40 was added dropwise to the polymerized microemulsion for a period of about 4 h at room temperature. PEO-R-MA-40 copolymerized readily with styrene. The stable microlatexes were bluish-transparent at a lower polymer content and became bluish-opaque at a higher polymer content. Nearly monodisperse latex particles with diameters ranging from 50 to 80 nm and their molar masses ranging from 0.6 to 1.6 × 106 g/mol could be obtained by varying the polymerization conditions. The dependence of the number of particles per milliliter of microlatex, the latex particle size and the copolymer molar mass on the polymerization time is discussed in conjunction with the effect of the macromonomer concentration.