Application of self-assembly for replacing chromate in corrosion protection of zinc

Due to the toxic and carcinogenic properties of hexavalent chromium ion, the corrosion protection with chromating technique needs replacement. Several environmentally friendly alternative metal pretreatments have already been proposed. One of these methods is the application of self-assembling molecules to form mono- or multilayers on the metal surfaces. These layers can prevent metal dissolution due to their dense and stable structure. The objective of our studies was to protect zinc surface against corrosion, with a thin phosphonate layer. Aqueous solutions of diphosphonic acid with different alkyl chain lengths were applied with different treatment times. The layer formation, stability, and corrosion protection of these films were monitored by electrochemical impedance spectroscopy and the effect of 1,5-diphosphono-pentane (DPP) on zinc was studied by polarization curves. The wetting properties were determined by static contact angle measurement. 1,5-Diphosphono-pentane forms a thin layer, with a pronounced protective ability in neutral aqueous solutions. The application of self-assembling molecules can be a promising method to replace the chromating technique on zinc surface.