Corrosion Behaviors of Ni–Cr Alloys in O2, H2O and H2O + O2 Gases at 700°C and the Effect of Temperature

Pure nickel and four binary Ni–Cr (5, 10, 20 and 30 wt%) alloys were exposed to Ar–20O2, Ar–20O2–20H2O and Ar–20H2O (vol.%) at 700°C. In dry and wet O2, three Ni–Cr alloys (5, 10 and 20 wt%) formed a three-layered structure: an external NiO layer, an inner oxide layer of NiO + Cr2O3 and an internal oxidation zone (IOZ) with Cr2O3 dispersed. The Ni–30Cr alloy formed a continuous chromia layer, with locally outer NiO islands. In pure water vapor, all alloys underwent internal oxidation, nickel metal expulsion and NiO formation. Compared with the results at 650°C, increasing the temperature to 700°C did not alter the morphology of the oxide scale, but enhanced the scale growth kinetics. A significant difference between these two temperatures was that the strong retarding effect of water vapor on NiO formation in oxygen at 650°C became insignificant at 700°C. However, in water vapor only condition, NiO formation remained much slower at both temperatures. The effects of water vapor and oxygen partial pressure on NiO formation of different alloys and the effect of temperature on scale growth kinetics and morphology were discussed.