Development and validation of a new friction model for cutting processes

被引:3
作者
Bingxiao Peng
Thomas Bergs
Daniel Schraknepper
Thobias Smigielski
Fritz Klocke
机构
[1] Laboratory for Machine Tools and Production Engineering (WZL) of RWTH Aachen University,
来源
The International Journal of Advanced Manufacturing Technology | 2020年 / 107卷
关键词
Friction model; Cutting process; Cemented carbides; FEM;
D O I
暂无
中图分类号
学科分类号
摘要
The friction model in the tool-chip interface has significant influences on predicting chip forms, cutting forces, and cutting tool temperatures, when simulating the chip formation using the finite element method. In this paper, the friction behavior in the tool-chip interface was investigated experimentally and numerically under cutting conditions. The friction tests were performed with different workpiece materials (AISI 1045 and Direct Aged Inconel 718) in combination with uncoated and coated cemented carbide cutting tools. Various process normal forces were applied to achieve different contact pressures. The experimental results showed strong influences of relative speeds, contact pressures, and contact temperatures on apparent friction coefficients. In addition, an advanced friction model was proposed and validated with 3D FE-simulations of the friction test.
引用
收藏
页码:4357 / 4369
页数:12
相关论文
共 99 条
  • [1] Albrecht P(1960)New developments in the theory of the metal-cutting process: Part I. The ploughing process in metal cutting J Eng Ind 82 348-60
  • [2] Arrazola PJ(2015)Metal cutting experiments and modelling for improved determination of chip/tool contact temperature by infrared thermography CIRP Ann 64 57-42
  • [3] Aristimuno P(2010)Investigations on the effects of friction modeling in finite element simulation of machining Int J Mech Sci 52 31-718
  • [4] Soler D(2013)Recent advances in modelling of metal machining processes CIRP Ann Manuf Technol 62 695-183
  • [5] Childs T(2008)A new approach for the friction identification during machining through the use of finite element modeling Int J Mach Tools Manuf 48 173-291
  • [6] Arrazola PJ(2018)Tribological studies on self-lubricating (cr,al)n+mo: S coatings at elevated temperature Surf Coat Technol 353 282-1223
  • [7] Özel T(2008)Identification of a friction model—application to the context of dry cutting of an AISI 316L austenitic stainless steel with a TiN coated carbide tool Int J Mach Tools Manuf 48 1211-814
  • [8] Arrazola PJ(2010)Identification of a friction model for modelling of orthogonal cutting Int J Mach Tools Manuf 50 807-1325
  • [9] Özel T(2013)On the existence of a thermal contact resistance at the tool-chip interface in dry cutting of AISI 1045: formation mechanisms and influence on the cutting process Appl Therm Eng 50 1311-604
  • [10] Umbrello D(2007)On the measurement of temperature in material removal processes CIRP Ann Manuf Technol 56 581-676