Interfacial Reaction Between CaO-SiO2-MgO-Al2O3 Flux and Fe-xMn-yAl (x = 10 and 20 mass pct, y = 1, 3, and 6 mass pct) Steel at 1873 K (1600 °C)

This study investigated the interfacial reaction kinetics and related phenomena between CaO-SiO2-MgO-Al2O3 flux and Fe-xMn-yAl (x = 10 and 20 mass pct, y = 1, 3, and 6 mass pct) steel, which simulates transformation-induced plasticity (TRIP) and twinning-induced plasticity (TWIP) steels at 1873 K (1600 °C). It also examines the effect of changes in the composition of the steel and slag phases on the interfacial reaction rate and the reaction mechanisms. The content of Al and Si in the 1 mass pct Al-containing steel was found to change rapidly within the first 15 minutes of the reaction, but then it remained relatively constant. The content of Al and Si in the 3 to 6 mass pct Al-containing steels, in contrast, changed continuously throughout the entire reaction time. In addition, the content of Mn in the 1 mass pct Al-containing steels initially decreased with increasing time, but the content did not change in the 3 to 6 mass pct Al-containing steels. Furthermore, the mass transfer coefficient of Al, kAl, in the 1 mass pct Al-containing systems was significantly higher than that in other systems; i.e., the kAl can be arranged such that 1 mass pct Al systems >> 3 mass pct Al systems ≥ 6 mass pct Al systems. The compositions of the final slags were close to the saturation lines of the [Mg,Mn]Al2O4 and MgAl2O4 spinels when the slags reacted with 1 mass pct Al and 3 to 6 mass pct Al-containing steels, respectively. These results, which show the effect of Al content on the reaction phenomena, can be explained by the significant increase in the apparent viscosity of the slags that reacted with the 3 to 6 mass pct Al-containing steels. This reaction was likely caused by the precipitation of solid compounds such as MgAl2O4 spinel and CaAl4O7 grossite at locally alumina-enriched areas in the slag phase. This analysis is in good accordance with the combination of Higbie’s surface renewal model and the Eyring equation.