Analysis of mechanical behavior and hysteresis heat generating mechanism of PDM motor

Positive displacement motor (PDM), which is prone to high temperature fatigue failure, can be weakened in its application in deep and superdeep well. In order to study the forced state, deformation regularity and thermal hysteresis of PDM motor, the paper established the three-dimensional thermal-mechanical coupled Finite element model (FEM). Based on the theoretical research, experimental study and numerical simulation, the study found that the displacement of stator lining shows a sinusoidal variation under internal pressure, when adapting the general form of sine function to fitting inner contour line deformation function. Then the paper analyzed the hysteresis heat generating mechanism of the motor, learning that hysteresis thermogenous of stator lining occurs due to the viscoelastic of rubber material and cyclic loading of stator lining. A heartburn happens gradually in the center of the thickest part of the stator lining as temperature increases, which means work efficiency and service life of PDM will be decreased when used in deep or superdeep well. In this paper, we established a theory equation for the choice of interference fit and motor linetype optimization design, showing hysteresis heat generating analyzing model and method are reasonable enough to significantly improve PDM’s structure and help better use PDM in deep and surdeep well.