Relevant factors for the energy consumption of industrial robots

This work investigates the energy consumption of industrial robots in the context of automotive industry. The purpose is to identify the most influencing parameters and variables and to propose best practices with focus on energy efficiency. The analysis approach is composed of three experiments performed in a simulation environment that test different values of programming parameters and variables, such as joint speed, acceleration, robot payload. The first experiment focuses on energy consumption of robots at standstill. The second one considers the robot moving along different paths. Finally, the third one analyses how the joint friction is affected by load, speed and temperature and how it influences the energy consumption. Results show that at standstill, it is important to reduce dwell time, select an energy efficient position and reduce the programmed value of the timer responsible for turning off the servomotors. While moving, it is important to select maximum continuous termination for intermediate points and avoid low speeds. Regarding friction variation, results show that at high motor speed, low temperatures increase energy consumption. In order to evaluate the contribution of the best practices in a real environment, they are applied to a welding robotic cell of an automotive industry.