FEM-DEM coupling analysis on hexagonal convex ring 6063-T5 tube ultrasonic-assisted granular medium forming

被引:0
作者
Han Hu
Miaoyan Cao
Pengfei Song
Min Fu
机构
[1] Yanshan University,College of Mechanical Engineering
[2] Hebei Light Structural Equipment Design and Manufacturing Technology Innovation Center,Key Laboratory of Advanced Forging Technology and Science of Education Ministry
[3] Yanshan University,undefined
来源
The International Journal of Advanced Manufacturing Technology | 2023年 / 127卷
关键词
Ultrasonic-assisted; Corner filling; FEM-DEM coupling;
D O I
暂无
中图分类号
学科分类号
摘要
The corner filling of hexagonal convex ring is an important basic problem in the variable section forming technology of tube. It is easy to crack the tube in the forming area of the corner and difficult to obtain qualified products. This paper presents a new method of forming hexagonal convex ring with ultrasonic-assisted granular medium forming (UGMF) technology. Based on the finite element method (FEM) and discrete element method (DEM) coupling model, the wall thickness of tube, the shrinkage length of tube end, forming force, and the radius of corner are investigated. The experimental results show that vibration can reduce the radius of corner forming, improve the wall thickness distribution of corner area, and reduce the forming force. All these results indicate that UGMF is a new forming technology for convex ring tubes with hexagonal.
引用
收藏
页码:2505 / 2521
页数:16
相关论文
共 121 条
[1]  
Zhang X(2013)Energy absorption of multi-cell stub columns under axial compression Thin Wall Struct 68 156-163
[2]  
Zhang H(2017)On the crashworthiness performance of thin-walled energy absorbers: recent advances and future developments Thin-Walled Structures 118 137-163
[3]  
Baroutaji A(2012)Advances and trends on tube bending forming technologies Chin J Aeronaut 25 1-12
[4]  
Sajjia M(2022)Springback control and large skin manufacturing by high-speed vibration using electromagnetic forming J Mater Process Technol 299 117340-164
[5]  
Olabi AG(1994)Mechanics of deformation in round-to-hexagon drawing by FEM Proc Jpn Soc Tech Plast 45 161-296
[6]  
Yang H(2003)Investigation of thickness variation and corner filling in tube hydroforming J Mater Process Technol 133 287-82
[7]  
Heng LI(2011)Hydroforming of anisotropic aluminum tubes: part I experiments Int J Mech Sci 53 75-90
[8]  
Zhang Z(2011)Hydroforming of anisotropic aluminum tubes: part II analysis Int J Mech Sci 53 83-97
[9]  
Zhan M(2015)Ultrasonic tube hydroforming, a new method to improve formability Procedia Technol 19 90-159
[10]  
Liu J(2016)Tekkayal, A E (2016) Granular media-based tube press hardening J Mater Process Tech 228 145-2169