Modeling of CSTR flow field for Agaricus bisporus residue fermentation based on CFD numerical simulation

Agaricus bisporus production gets a lot of residues, which could be fermented by a continuous stirred tank reactor (CSTR). This research was conducted to study the characteristics of the multiphase flow field in the reactor and its influence on the efficiency of biogas production in the CSTR fermentation process of Agaricus bisporus residue by using CFD numerical simulation technique. The aim is to reveal the relationship between the reactor operating conditions, flow field characteristics, and biogas production efficiency at the micro-level. We compared the results of different turbulence models by evaluating the power quotients and flow quotients with the experimental results to derive the most suitable flow field model inside the reactor for the Agaricus bisporus residues. The results showed that, under the condition that the number of grids does not affect the simulation results, and considering the model accuracy and efficiency, the numerical method can be chosen as the multiple reference frame (MRF) method of the second-order upwind discrete scheme with the realizable k − ε model. In this way, we can make use of edible mushroom residue as a substrate for resource utilization and provide basic data and theoretical basis for the design and scale-up with anaerobic fermentation to biogas reactor.