Thermoplastic polyurethane–graphene nanoplatelets microcellular foams for electromagnetic interference shielding

The incorporation of graphene-related materials as nanofiller can produce multifunctional foams with enhanced specific properties and density reduction. Herein we report on the preparation of microcellular thermoplastic polyurethane/graphene foams by batch foaming. Solution blending was first adopted to disperse graphene nanoplatelets (GNP) in the elastomeric matrix. Then, a foaming process based on the use of supercritical CO2 was adopted to produce the microcellular TPU/GNP composite foams with graphene content up to 1 wt%. The EMI shielding behaviour of the TPU/GNP foams has been assessed in the THz range, and has revealed their potential in comparison with other graphene-filled foams presented in the literature, that exhibit similar specific shielding effectiveness but at much higher content of graphene-related materials (10–30 wt%).