Sensor Fusion for Joint Kinematic Estimation in Serial Robots Using Encoder, Accelerometer and Gyroscope

Open-chain manipulator robots play an important role in the industry, since they are utilized in applications requiring precise motion. High-performance motion of a robot system mainly relies on adequate trajectory planning and the controller that coordinates the movement. The controller performance depends of both, the employed control law and the sensor feedback. Optical encoder feedback is the most used sensor for angular position estimation of each joint in the robot, since they feature accurate and low noise angular position measurements. However, it cannot detect mechanical imperfections and deformations common in open chain robots. Moreover, velocity and acceleration cannot be extracted from the encoder data without adding phase delays. Sensor fusion techniques are found to be a good solution for solving this problem. However, few works has been carried out in serial robots for kinematic estimation of angular position, velocity and acceleration, since the delays induced by the filtering techniques avoids its use as controller feedback. This work proposes a novel sensor-fusion-based feedback system capable of providing complete kinematic information from each joint in 4-degrees of freedom serial robot, with the contribution of a proposed methodology based on Kalman filtering for fusing the information from optical encoder, gyroscope and accelerometer appended to the robot. Calibration and experimentation are carried out for validating the proposal. The results are compared with another kinematic estimation technique finding that this proposal provides more information about the robot movement without adding state delays, which is important for being used as controller feedback.