Acid-treated Clay Minerals as Catalysts for Dehydration of Methanol and Ethanol

The purification of clay minerals prior to their use as catalysts can escalate processing costs so methods are needed whereby less purification is necessary. One such potential method is acid treatment of the unpurified clay minerals. The main objectives of the present study were to develop the optimal acid-treatment conditions and to determine how the acidic properties of the modified clay samples influenced their catalytic capability toward the dehydration of ethanol and methanol. Clay mineral samples – allophane, palygorskite, and sepiolite, without purification – were acid treated (0.8 M HNO3; 95°C; 2, 8, or 24 h) and after calcination (500°C; 6 h) tested as catalysts for the conversion of methanol to dimethyl ether and of ethanol to diethyl ether and ethene. The changes in chemical and structural compositions as well as surface acidity of the mineral samples were analyzed and correlated with their catalytic performance. Among the samples studied, allophane was the most catalytically active in the dehydration of methanol to dimethyl ether. Acid treatment of this mineral sample decreased methanol conversion slightly. An opposite effect was found for ethanol dehydration to diethyl ether, where acid treatment increased catalytic activity of allophane. The differences in catalytic performance of the mineral samples were discussed with respect to the nature and concentration of acid sites.