Composite of conducting polyaniline-isobutylated urea formaldehyde: Preparation and characterization

Composite of conductive polyaniline-isobutylated urea formaldehyde have been prepared by chemical oxidative emulsion polymerization of aniline in the presence of isobutylated urea formaldehyde resin (BUFR) in toluene-water solvents at room temperature. The mass loading of polyaniline was controlled by varying the BUFR/aniline charging ratio as well as oxidant (ammonium persulfate)/aniline molar ratio. Some factors capable of affecting the yield and conductivity of composite, such as amount of the oxidant, type of the dispersants (span-80 and span-20), and amount of resin and organic acid (para-toluene sulfonic acid) were investigated. The prepared composites were characterized by FTIR spectroscopy and scanning electron microscopy (SEM).