The effect of sequential coupling on radial displacement accuracy in electromagnetic inside-bead forming: simulation and experimental analysis using Maxwell and ABAQUS software

Electromagnetic forming (EMF) is a high strain rate forming technology which can effectively deform and shape high electrically conductive materials at room temperature. In this study, the electromagnetic and mechanical parts of the process simulated using Maxwell and ABAQUS software, respectively. To provide a link between the software, two approaches include ‘loose’ and ‘sequential’ coupling were applied. This paper is aimed to investigate how sequential coupling would affect radial displacement accuracy, as an indicator of tube final shape, at various discharge voltages. The results indicated a good agreement for the both approaches at lower discharge voltages with more accurate results for sequential coupling, but at high discharge voltages, there was a non-negligible overestimation of about 43% for the loose coupling reduced to only 8.2% difference by applying sequential coupling in the case studied. Therefore, in order to reach more accurate predictions, applying sequential coupling especially at higher discharge voltages is strongly recommended.