Compensation of tool deflection in micromilling using workpiece holder control device

被引:0
作者
Segon Heo
Mingyu Lee
Seong Hyeon Kim
Wonkyun Lee
Byung-Kwon Min
机构
[1] Korea Institute of Machinery and Materials,Department of Mechanical Engineering
[2] Yonsei University,undefined
来源
International Journal of Precision Engineering and Manufacturing | 2015年 / 16卷
关键词
Tool deflection model; Real-time compensation; Workpiece holder;
D O I
暂无
中图分类号
学科分类号
摘要
This paper presents a real-time tool deflection compensation technique to improve micromilling machining accuracy. Lateral and axial errors of the cutter location (CL) caused by tool deflection were estimated using the cutting force and compensated by applying an additional feed to the workpiece that is equivalent to the estimated CL errors. To evaluate the proposed method, a workpiece holder comprising a three-axis stage and a tool dynamometer was installed on the work table of a machine tool. A proportional derivative (PD) position controller with a model-based tool deflection estimator was designed and implemented on a real-time computer to control the workpiece holder. Lateral and axial machining errors in side milling and radii errors in circular slot milling are discussed to demonstrate the effect of tool deflection compensation.
引用
收藏
页码:1205 / 1208
页数:3
相关论文
共 25 条
  • [1] Li W.(2014)Development of a High-Speed and Precision Micro-Spindle for Micro-Cutting Int. J. Precis. Eng. Manuf. 15 2375-2383
  • [2] Zhou Z. X.(2011)Ploughing Detection in Micromilling Processes using the Cutting Force Signal International Journal of Machine Tools and Manufacture 51 377-382
  • [3] Huang X. M.(1999)Tool Trajectory Generation based on Tool Deflection Effects in the Flat-End Milling Process (II) Prediction and Compensation of Milled Surface Errors Journal of Mechanical Science and Technology 13 918-930
  • [4] He Z. J.(2006)Active Integration of Tool Deflection Effects in End Milling. Part 2. Compensation of Tool Deflection International Journal of Machine Tools and Manufacture 46 945-956
  • [5] Du Y.(2006)Tool Deflection Compensation in Peripheral Milling of Curved Geometries International Journal of Machine Tools and Manufacture 46 2036-2043
  • [6] Yun H. T.(2008)Simulation of Three-Dimension Cutting Force and Tool Deflection in the End Milling Operation based on Finite Element Method Simulation Modelling Practice and Theory 16 1677-1688
  • [7] Heo S.(2004)On the Modeling and Analysis of Machining Performance in Micro-Endmilling, Part II: Cutting Force Prediction Journal of Manufacturing Science and Engineering 126 695-705
  • [8] Lee M. K.(1990)Determination of the Equivalent Diameter of an End Mill based on Its Compliance CIRP Annals-Manufacturing Technology 39 93-96
  • [9] Min B.-K.(undefined)undefined undefined undefined undefined-undefined
  • [10] Lee S. J.(undefined)undefined undefined undefined undefined-undefined