Recognition of diamond grains on surface of fine diamond grinding wheel

被引:4
作者
Huo F. [1 ]
Jin Z. [1 ]
Kang R. [1 ]
Guo D. [1 ]
Yang C. [1 ]
机构
[1] Key Laboratory for Precision and Non Traditional Machining, Ministry of Education, Dalian University of Technology
来源
Frontiers of Mechanical Engineering in China | 2008年 / 3卷 / 3期
基金
中国国家自然科学基金;
关键词
Diamond grains; Fine diamond grinding wheel; Recognition; Surface topography; Ultra-precision grinding;
D O I
10.1007/s11465-008-0071-9
中图分类号
学科分类号
摘要
The accurate evaluation of grinding wheel surface topography, which is necessary for the investigation of the grinding principle, optimism, modeling, and simulation of a grinding process, significantly depends on the accurate recognition of abrasive grains from the measured wheel surface. A detailed analysis of the grain size distribution characteristics and grain profile wavelength of the fine diamond grinding wheel used for ultra-precision grinding is presented. The requirements of the spatial sampling interval and sampling area for instruments to measure the surface topography of a diamond grinding wheel are discussed. To recognize diamond grains, digital filtering is used to eliminate the high frequency disturbance from the measured 3D digital surface of the grinding wheel, the geometric features of diamond grains are then extracted from the filtered 3D digital surface, and a method based on the grain profile frequency characteristics, diamond grain curvature, and distance between two adjacent diamond grains is proposed. A 3D surface profiler based on scanning white light interferometry is used to measure the 3D surface topography of a #3000 mesh resin bonded diamond grinding wheel, and the diamond grains are then recognized from the 3D digital surface. The experimental result shows that the proposed method is reasonable and effective. © 2008 Higher Education Press and Springer-Verlag GmbH.
引用
收藏
页码:325 / 331
页数:6
相关论文
共 12 条
[1]  
Malkin S., Grinding Technology Theory and Applications of Machining with Abrasives, (1989)
[2]  
Tamaki J., Evaluation of surface topography of metal bonded diamond wheel utilizing three-dimensional profilometry, Int J Mach Tools Manufact, 35, pp. 1339-1351, (1995)
[3]  
Syoji K., Studies on truing and dressing of diamond wheels-measurement of protrusion height of abrasive grains by means of stereo pair and influence of the protrusion height on grinding performance, Diamond & Abrasives Engineering, 2, pp. 5-10, (1993)
[4]  
Cai R., Rowe W.B., Assessment of vitrified CBN wheels for precision grinding, Int J Mach Tools Manufact, 44, pp. 1391-1402, (2003)
[5]  
Nasaki I., Grinding process simulation based on the wheel topography measurement, Annals of the CIRP, 45, pp. 347-350, (1996)
[6]  
Klocke F., Gerent O., Flat rates on future silicon wafers: Precision grinding, Industrial Diamond Review, 60, pp. 149-156, (2000)
[7]  
Koshy P., Jain V.K., Lai G.K., A model for the topography of diamond grinding wheels, Wear, 169, pp. 237-242, (1993)
[8]  
Stout K.J., Development of Method for the Characterization of Roughness in Three Dimensions, (2000)
[9]  
Sagawa K., Eda H., Zhou L.B., Simulation of ultra precision grinding of Φ300 Si wafer, Journal of the Japan Society for Abrasive Technology, 47, pp. 440-445, (2003)
[10]  
Erik J., Salisbury K., Vinod Domala Kee S., Michele M., A three-dimensional model for the surface texture in surface grinding, Part 2: Grinding wheel surface texture model, ASME J Eng Ind, 123, pp. 582-590, (2001)