Comprehensive energy-saving method for sheet metal forming

被引：0
作者：
Mengdi Gao
Qingyang Wang
Lei Li
Conghu Liu
机构：
[1] Suzhou University,School of Mechanical and Electronic Engineering
[2] Hefei University of Technology,School of Mechanical Engineering
[3] Shanghai Jiao Tong University,Antai College of Economics and Management
来源：
The International Journal of Advanced Manufacturing Technology | 2019年 / 104卷
关键词：
Sheet metal forming; Forming equipment; Energy consumption; Process optimization; Energy-saving;
D O I：
暂无
中图分类号：
学科分类号：
摘要：
An energy-saving and environment-friendly manufacturing process is essential to address the large energy and resource consumption in manufacturing. Sheet metal forming is an important manufacturing process and is widely used in automobile and aviation industries. Sheet metal forming is also an energy-intensive process in manufacturing and consumes a large amount of energy because of its low energy efficiency. In this study, a comprehensive energy-saving method was proposed to reduce the energy consumption and improve the energy efficiency of sheet metal forming. On the basis of the developed process energy models of sheet metal forming, a novel process optimization method was proposed to reduce the process energy consumption of metal forming parts without sacrificing their forming quality. The proposed process optimization method was melded with previous energy-matching control method of forming equipment to further decrease the energy consumption in sheet metal forming. The comprehensive energy-saving method for sheet metal forming was integrally applied to a stamping process chain. Results show that the energy consumption can be decreased by 37% compared with the original stamping process chain. Therefore, the proposed method shows significant energy-saving potential.
引用
收藏
页码：2273 / 2285
页数：12
相关论文
共 110 条
  • [1] Liu C(2018)Emergy-based evaluation and improvement for sustainable manufacturing systems considering resource efficiency and environment performance Energy Convers Manag 177 176-189
  • [2] Cai W(2015)Analytical energy dissipation in large and medium-sized hydraulic press J Clean Prod 103 908-915
  • [3] Jia S(2012)A sustainability point of view on sheet metal forming operations: material wasting and energy consumption in incremental forming and stamping processes J Clean Prod 29-30 255-268
  • [4] Zhang M(2016)Carbon emission analysis and reduction for stamping process chain Int J Adv Manuf Technol 91 667-678
  • [5] Guo H(2018)Energy consumption analysis on sheet metal forming: focusing on the deep drawing processes Int J Adv Manuf Technol 96 3893-3907
  • [6] Hu L(2017)The energy requirements and environmental impacts of sheet metal forming: an analysis of five forming processes J Mater Process Technol 244 116-135
  • [7] Jiang Z(2017)Simultaneous optimization of blank shape and variable blank holder force of front side member manufacturing by deep drawing Int J Adv Manuf Technol 91 1381-1390
  • [8] Zhao K(2016)FE forming analysis with nonlinear friction coefficient model considering contact pressure, sliding velocity and sliding length J Mater Process Technol 227 161-168
  • [9] Liu Z(2017)Formability enhancement of DP600 steel sheets in electro-hydraulic die forming J Mater Process Technol 244 178-189
  • [10] Yu S(2010)A review on hot stamping J Mater Process Technol 210 2103-2118
12345678910