Enhancing hydrogen generation from sodium borohydride hydrolysis and the role of a Co/CuFe2O4 nanocatalyst in a continuous flow system

In this study, a series of cobalt-based spinel ferrites catalysts, including nickel, cobalt, zinc, and copper ferrites, were synthesized using the sol-gel auto-combustion method followed by a chemical reduction process. These catalysts were employed for accelerating hydrogen generation via the sodium borohydride hydrolysis process. A continuous stirred tank reactor was used to perform catalytic reactor tests. All samples were subjected to analysis using XRD, FESEM, EDX, FTIR, and nitrogen adsorption-desorption techniques. The results revealed that the cobalt-based copper ferrite sample, Co/Cu-Ferrite, exhibited superior particle distribution, and porosity characteristics, as it achieved a high hydrogen generation rate of 2937 mL/min.g(cat). In addition, the higher electrical donating property of Cu-Ferrite which leads to the increase in the electron density of the cobalt active sites can account for its superior performance towards hydrolysis of NaBH4. Using the Arrhenius equation and the zero-order reaction calculation, activation energy for the sodium borohydride hydrolysis reaction on the Co/Cu-Ferrite catalyst was determined to be 18.12 kJ/mol. This low activation energy compared to other cobalt-based spinel ferrite catalysts confirms the catalyst's superior performance as well. Additionally, the outcomes from the recycling experiments revealed a gradual decline in the catalyst's performance after each cycle during 4 repetitive cycles. The aforementioned properties render the Co/Cu-Ferrite catalyst an efficient catalyst for hydrogen generation through NaBH4 hydrolysis.