Hygroscopic thickness swelling rate of composites from sawdust and recycled plastics

The thickness swelling rates of compression molded wood plastic composites (WPCs) prepared from 50% by weight sawdust and 50% by weight virgin and/or recycled plastics (HDPE and PP) were studied. Thickness swelling rates of the manufactured WPCs were evaluated by immersing them in water at room temperature and monitoring thickness changes for several weeks. A swelling model developed by Shi and Gardner (Composites Part A, 37:1276–1285, 2006) was used to study the thickness swelling process of WPCs. The parameter KSR of the model can be used to quantify the swelling rate. The results indicated that composites containing PP had lower equilibrium thickness swelling and also shorter equilibrium time (time to reach equilibrium thickness swelling). The swelling model developed was a good predictor of the hygroscopic swelling process of wood plastic composites. Composites containing PP (virgin and recycled) had higher KSR than those containing HDPE. The minimum and maximum KSR values were observed in composites made of virgin HDPE and a mixture of recycled plastics, respectively. With increasing recycled plastic content KSR linearly decreased.