Phase Selection in Undercooled Ni-3.3 Wt Pct B Alloy Melt

The change of eutectic solidification mode in undercooled Ni-3.3 wt pct B melt was studied by fluxing and cyclic superheating. The eutectic structure is mainly controlled by the undercooling for eutectic solidification, ΔT2, instead of ΔT1, the undercooling for primary solidification. At a small ∆T2 [e.g., 56 K (56 °C)], the stable eutectic reaction (L → Ni3B + Ni) occurs and the eutectic morphology consists of lamellar and anomalous eutectic; whereas at a larger ∆T2 [≥140 K (140 °C)], the metastable eutectic reaction (L → Ni23B6 + Ni) occurs and the eutectic morphology consists of matrix, network boundary, and two kinds of dot phases. Further analysis declares that the regularly distributed dot phases with larger size come from the metastable eutectic transformation and are identified as α-Ni structure, whereas the irregularly distributed ones with smaller size are a product of the metastable decomposition and tend to have a similar structure to α-Ni as it grows. Calculation of the classical nucleation theory shows that the competitive nucleation between Ni23B6 and Ni3B leads to a critical undercooling, ΔT2* [125 K < ΔT2* < 157 K (125 °C < ∆T2* < 157 °C)], for the metastable/stable eutectic formation.