Life cycle assessment of a plastic packaging recycling system

Goal, Scope and Background. The object of the study is the Italian system of plastic packaging waste recycling, active until 2001, that collected and mechanically recycled the post-consumer PE and PET liquid containers. The phases of collection, compaction, sorting, reprocessing and refuse disposal were individually analysed and quantified in terms of energy and material consumptions as well as of emissions in the environment. The work is the result of a joint research project with the Italian Consortium for Packaging (CONAI), carried out in co-operation with the main Italian companies active in the field. The main aim was the quantification of the real advantage of plastic container recycling and the definition of criteria, at the same time environmentally compatible and economically sustainable, for their management. Main Features. For each of the unit processes, and in order to increase the data quality, all the data of interest were collected during technical visits to several selected plants active in Italy or deduced by official documents and certificate declarations of the same companies. To allow comparison of resource consumption and environmental pollution from different management scenarios producing different products, the basket of products method was applied. Results. The results indicates that the production of 1 kg of flakes of recycled PET requires a total amount of gross energy that is in the range of between 42 and 55 MJ, depending on whether the process wastes (mainly coming from sorting and reprocessing activities) were sent or not to the energy recovery. The same quantiry of virgin PET requires more than 77 MJ. The energetic (and then environmental) saving is so remarkable, even for PE, being 40-49 MJ for the recycled polymer and about 80 MJ that for the virgin polyolefin. The calculations were made with the reasonable assumption that the final utilisation can use the virgin or the recycled polymer without any difference. Conclusions and Outlook. The analysis defined and verified a suitable tool in the field, based on objective data, for comparing different coherent scenarios of waste management politics. This allows one to propose the extension of the tool under different collection schemes, as well as for different systems of packaging recycling. As an immediate consequence of the success of the present study, the joint-research programme with CONAI has been extended for another three years. The focus will be the Italian system for paper and paperboard recycling and that for all plastic packagings. In parallel, a different study has been scheduled with reference to the integrated solid waste management of the Regione Campania, the largest and most populated area in the South of Italy.