Novel atomizer concept for CCS applications: Impinging effervescent atomizer

The concept design, testing of spray characteristics, and performance comparison of an original type of atomizer, the impinging effervescent atomizer (IEA), are introduced in this study. The liquid impinging is beneficially deployed in plain-orifice and external mixing twin fluid atomizers. IEA uses a collision of two or more effervescent liquid streams to improve the atomization and alter the spray characteristics. The Phase Doppler Anemometry (PDA) measurement technique and high-speed visualization of the liquid discharge and spray structure were used. The discharge coefficient (Cd), atomization efficiency (eta a), spray characteristics as a spray cone angle (SCA), integral Sauter mean diameter (ISMD), integral relative span factor (IRSF), and droplet size and velocity distribution inside the spray were investigated. The correlations for Cd, SCA, ISMD and IRSF are provided for a fast and reliable atomizer design to fit any application and operating conditions. The IEA provides a controllable SCA governed mainly by the exit orifice geometry. The ISMD is primarily controlled by the gas to liquid ratio (GLR) and the inlet pressure (pin). The impinging angle (beta) has little effect on ISMD. A narrower droplet size distribution, mass redistribution within the spray, and a more uniform droplet size spatial distribution were observed for the IEA in comparison to other tested atomizers. The IEA spray covers 116% more area than single-orifice effervescent sprays, and the area coverage can be controlled by beta. This coverage increases by 177% if beta changes from 15 to 45 degrees. Spray eccentricity (e) decreases with the increase of the number of the exit orifices (No) resulting in a more uniform droplet spatial distribution. The beta, GLR and pin have no effect on e. The eta a of the IEA is equivalent to other internally mixing twin-fluid atomizers; the atomization air contains more than 90% of the delivered energy. The favourable IEA spray characteristics, such as IRSF, ISMD, spray coverage, SCA and eta a, enable the potential use of IEA in mass-transfer related processes and especially in CO2 capture columns.