The influence of pre-treatments of aluminium alloys on bonding of PET coatings

Application of organic coatings on aluminium alloys is commonplace for corrosion protection. The adhesion of coatings is of great importance to the final protection properties. It is therefore necessary to understand on a molecular level the mechanisms with which a coating is able to bond. In this paper, we explore the possibilities of combining model molecules for a poly(ethylene terephthalate) (PET) type coating, di-methyl terephthalate (DMT), with differently pre-treated samples of AA1050 and AA5182 alloys. Bonding is studied by means of Fourier-transform infrared (FTIR) spectroscopy. Because the type of bonding gives a direction for adhesion of a coated system, we also test (macroscopically) the adhesion of PET coatings with a novel technique: asymmetrical double cantilever beam (ADCB). In this method, a thin knife is used as a wedge on the interface of the alloy and the polymer. The displacement of the crack front as measured from the knife's contact point with the coating is used as an input parameter to obtain the adhesion energy for various systems. We show that there is a relationship between the character of bonding of DMT molecules and adhesion energies of PET on both alloys after pre-treatments in alkali and acid and boiling in water. Copyright (C) 2010 John Wiley & Sons, Ltd.