A New Pulse Discriminating System for Micro-EDM

被引:42
作者
Yeo, S. H. [1 ]
Aligiri, E. [1 ]
Tan, P. C. [1 ]
Zarepour, H. [1 ]
机构
[1] Nanyang Technol Univ, Sch Mech & Aerosp Engn, Singapore 639798, Singapore
关键词
Adaptive speed servo system; Micro EDM; Online monitoring; Pulse discriminating system; ADAPTIVE-CONTROL; WIRE-EDM; DISCHARGE;
D O I
10.1080/10426910903130164
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
A new pulse discriminating technique for monitoring microelectrical discharge machining (micro-EDM) process in real time is proposed. The proposed system employs current pulse as the main detecting parameter as it is considered to be a better representation of the spark energy inside plasma channel as compared to the voltage. Micro-EDM pulses are classified into normal discharge, delayed discharge, arcing, and short circuit. The developed system was tested on micro-EDM drilling and micro-EDM milling, and the pulse distributions throughout these processes were analyzed. The developed pulse discriminator (PD) system is further used in the development of an adaptive speed servo system in micro-EDM. Experiment results show that the system is able to improve the machining time by more than 50%, and the accuracy of the resulting features is increased.
引用
收藏
页码:1297 / 1305
页数:9
相关论文
共 50 条
[21]   Experimental investigation into the micro-EDM characteristics of conductive SiC [J].
Saxena, Krishna Kumar ;
Srivastava, Anand Suman ;
Agarwal, Sanjay .
CERAMICS INTERNATIONAL, 2016, 42 (01) :1597-1610
[22]   The Design of Integrated Route in Micro-EDM [J].
Wang, Chunmei ;
Chu, Xuyang ;
Liu, Gang ;
Zhu, Kai ;
Hong, Yongqiang ;
Chi, Guanxin .
MATERIALS AND MANUFACTURING PROCESSES, 2013, 28 (12) :1348-1355
[23]   Study of combined process in micro-EDM [J].
Chu Xuyang ;
Li Po ;
Xue Wendong ;
Meng Chao ;
Chi Guanxin .
MATERIALS PROCESSING TECHNOLOGY, PTS 1-3, 2012, 418-420 :1405-+
[24]   Application of Macro-micro Dual-drive System in Micro-EDM [J].
Zhu, Guozheng ;
Bai, Jicheng ;
Guo, Yongfeng ;
Ma, Huliang ;
Liu, Yanwu .
NEW AND ADVANCED MATERIALS, PTS 1 AND 2, 2011, 197-198 :43-46
[25]   Micro-EDM for an Aluminium Matrix Composite [J].
Hu, Fuqiang ;
Song, B. Y. ;
Bai, J. C. ;
Hou, P. J. ;
Chen, H. C. ;
Zhang, H. .
ADVANCED PRECISION ENGINEERING, 2010, 447-448 :233-237
[26]   Development of peeling tool for micro-EDM [J].
Tanabe, Rie ;
Ito, Yoshiro ;
Mohri, Naotake ;
Masuzawa, Takahisa .
CIRP ANNALS-MANUFACTURING TECHNOLOGY, 2011, 60 (01) :227-230
[27]   Study to enhance the precision of Micro-EDM [J].
Jia, B. X. ;
Zhao, W. S. ;
Wang, Z. L. ;
Hu, F. Q. .
PROGRESS OF PRECISION ENGINEERING AND NANO TECHNOLOGY, 2007, 339 :26-+
[28]   Drilling an Array of Square Micro-holes Using Micro-EDM [J].
Debnath, Tapas ;
Patowari, Promod Kumar .
ADVANCES IN MECHANICAL ENGINEERING, ICRIDME 2018, 2020, :527-537
[29]   A novel micro-EDM-piezoelectric self-adaptive micro-EDM [J].
Fu, Xiuzhuo ;
Zhang, Qinhe ;
Gao, Liying ;
Liu, Qingyu ;
Wang, Kan ;
Zhang, Yu-Wei .
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2016, 85 (1-4) :817-824
[30]   Properties of micro-holes for nozzle by micro-EDM [J].
Cusanelli, G. ;
Minello, M. ;
Torchia, F. ;
Ammann, W. ;
Grize, P. -E. .
PROCEEDINGS OF THE 15TH INTERNATIONAL SYMPOSIUM ON ELECTROMACHINING, 2007, :241-245