Machining damage in FRPs: Laser versus conventional drilling

被引:83
作者
Hejjaji, Akshay [1 ]
Singh, Dilpreet [2 ]
Kubher, Sagar [1 ]
Kalyanasundaram, Dinesh [2 ]
Gururaja, Suhasini [1 ]
机构
[1] Indian Inst Sci IISc, Aerosp Engn, Bangalore, Karnataka, India
[2] Indian Inst Technol Delhi IIT, Ctr Biomed Engn, New Delhi, India
关键词
Polymer-matrix composites (PMCs); Microstructural analysis; Surface analysis; Cutting; FIBER-REINFORCED-PLASTICS; DELAMINATION FACTOR; HIGH-SPEED; COMPOSITES; CFRP; QUALITY; DESIGN;
D O I
10.1016/j.compositesa.2015.11.036
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
Comparison of the performance of conventional drilling (CD) and fiber laser machining (FLM) of unidirectional (UD) and multidirectional (MD) glass (G) and carbon (C) fiber reinforced plastics (FRPs) has been presented with an emphasis on machining damage characterization. FLM induced damages are heat affected zone (HAZ), matrix recession, kerf width, and tapered cut whereas CD induced damage include fiber pull-outs, fuzzing, spalling, matrix cracking and delamination. Scanning Acoustic Microscopy (SAM) proved a useful technique to quantify machining damage by providing a ply-by-ply damage analysis. In addition, Scanning Electron Microscopy (SEM) provided detailed views of inherent damage mechanisms during FLM and CD. Machining damage investigation reveals a strong dependence on anisotropy of the composite laminate with greatest matrix recession occurring for UD-CFRP laminates. FLM was found to be efficient with decreased machining times and less set-up requirements. However, surface characteristics of CD specimens were found to be superior to FLM specimens. (C) 2015 Elsevier Ltd. All rights reserved.
引用
收藏
页码:42 / 52
页数:11
相关论文
共 31 条
[1]   The effect of cutting tool geometry on thrust force and delamination when drilling glass fibre reinforced plastic composite [J].
Abrao, A. M. ;
Rubio, J. C. Campos ;
Faria, P. E. ;
Davim, J. P. .
MATERIALS & DESIGN, 2008, 29 (02) :508-513
[2]   AN INVESTIGATION OF CUTTING MECHANISMS AND STRAIN FIELDS DURING ORTHOGONAL CUTTING IN CFRPs [J].
Agarwal, Harshit ;
Amaranath, Akshay ;
Jamthe, Yogesh ;
Gururaja, Suhasini .
MACHINING SCIENCE AND TECHNOLOGY, 2015, 19 (03) :416-439
[3]   An examination of the effects from surface texture on the strength of fiber reinforced plastics [J].
Arola, D ;
Ramulu, M .
JOURNAL OF COMPOSITE MATERIALS, 1999, 33 (02) :102-123
[4]   Investigations on pressure and thickness profiles in carbon fiber-reinforced polymers during vacuum assisted resin transfer molding [J].
Arulappan, C. ;
Duraisamy, A. ;
Adhikari, D. ;
Gururaja, S. .
JOURNAL OF REINFORCED PLASTICS AND COMPOSITES, 2015, 34 (01) :3-18
[5]   MAXIMUM CUTTING SPEED IN LASER CUTTING OF FIBER REINFORCED-PLASTICS [J].
CAPRINO, G ;
TAGLIAFERRI, V .
INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE, 1988, 28 (04) :389-398
[6]   Some experimental studies on CO2 laser cutting quality of polymeric materials [J].
Davim, J. Paulo ;
Barricas, Nuno ;
Conceicao, Marta ;
Oliveira, Carlos .
JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2008, 198 (1-3) :99-104
[7]   A novel approach based on digital image analysis to evaluate the delamination factor after drilling composite laminates [J].
Davim, J. Paulo ;
Rubio, J. Campos ;
Abrao, A. M. .
COMPOSITES SCIENCE AND TECHNOLOGY, 2007, 67 (09) :1939-1945
[8]   Study of delamination in drilling carbon fiber reinforced plastics (CFRP) using design experiments [J].
Davim, JP ;
Reis, P .
COMPOSITE STRUCTURES, 2003, 59 (04) :481-487
[9]   Laser beam machining - A review [J].
Dubey, Avanish Kumar ;
Yadava, Vinod .
INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE, 2008, 48 (06) :609-628
[10]   Analysis of parametric influence on delamination in high-speed drilling of carbon fiber reinforced plastic composites [J].
Gaitonde, V. N. ;
Karnik, S. R. ;
Rubio, J. Campos ;
Correia, A. Esteves ;
Abrao, A. M. ;
Davim, J. Paulo .
JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2008, 203 (1-3) :431-438