Nonstationary Fault Detection and Diagnosis for Multimode Processes

Fault isolation based on data-driven approaches usually assume the abnormal event data will be formed into a new operating region, measuring the differences between normal and faulty states to identify the faulty variables. In practice, operators intervene in processes when they are aware of abnormalities occurring. The process behavior is nonstationary, whereas the operators are trying to bring it back to normal states. Therefore, the faulty variables have to be located in the first place when the process leaves its normal operating regions. For an industrial process, multiple normal operations are common. On the basis of the assumption that the operating data follow a Gaussian distribution within an operating region, the Gaussian mixture model is employed to extract a series of operating modes from the historical process data. The local statistic T 2 and its normalized contribution chart have been derived for detecting abnormalities early and isolating faulty variables in this article. (C) 2009 American Institute of Chemical Engineers AIChE J, 56: 207-219, 2010