Fabrication and evaluation of hybrid silica/polymer optical fiber sensors for large strain measurement

Silica-based optical fiber sensors are widely used in structural health monitoring systems for strain and deflection measurement. One drawback of silica-based optical fiber sensors is their low strain toughness. In general, silica-based optical fiber sensors can only reliably measure strains up to 2%. Recently, polymer optical fiber sensors have been employed to measure large strain and deflection. Due to their high optical losses, the length of the polymer optical fibers is limited to 100 meters. In this paper, we present a novel economical technique to fabricate hybrid silica/polymer optical fiber strain sensors for large strain measurement. First, stress analysis of a surface-mounted optical fiber sensor is performed to understand the load distribution between the host structure and the optical fiber in relation to their mechanical properties. Next, the procedure of fabricating a polymer sensing element between two optical fibers is explained. The experimental set-up and the components used in the fabrication process are described in details. Mechanical testing results of the fabricated silica/polymer optical fiber strain sensor are presented.