A new turning system assisted by chip-pulling

被引:2
作者
Sencer, Burak [1 ]
Maulimov, Mukhtar [1 ]
机构
[1] Oregon State Univ, Corvallis, OR 97331 USA
基金
美国国家科学基金会;
关键词
Turning; Process control; Monitoring; CHATTER STABILITY; PART II; VIBRATION; IDENTIFICATION; PREDICTION; DESIGN; FLOW;
D O I
10.1016/j.jmapro.2018.03.044
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
This paper presents a new turning system where the guided cut chip during turning is pulled using an external pulling device to attain high-performance cutting. An electro-mechanical pulling device with sensor-less chip tension monitoring function is designed to steadily pull the guided chip and robustly assist the turning operation. The effect of chip tension on the process is modeled and experimentally verified. The developed chip pulling system is utilized to achieve direct real-time control of the cutting process and zero thrust force cutting is demonstrated. Developed system effectively reduces cutting energy for improved tool life and regulates cutting forces for high performance turning.
引用
收藏
页码:734 / 739
页数:6
相关论文
共 24 条
[11]  
Kalman R., 1960, Journal of Basic Engineering, V82, P35, DOI [DOI 10.1115/1.3662552, 10.1115/1.3662552]
[12]   A study of ultrasonic vibration cutting of carbon fibre reinforced plastics [J].
Kim, JD ;
Lee, ES .
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 1996, 12 (02) :78-86
[13]   Modelling the vibration-assisted drilling process: identification of influential phenomena [J].
Ladonne, Mathieu ;
Cherif, Mehdi ;
Landon, Yann ;
K'Nevez, Jean-Yves ;
Cahuc, Olivier ;
de Castelbajac, Come .
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2015, 81 (9-12) :1657-1666
[14]   Machining process monitoring and control: The state-of-the-art [J].
Liang, SY ;
Hecker, RL ;
Landers, RG .
JOURNAL OF MANUFACTURING SCIENCE AND ENGINEERING-TRANSACTIONS OF THE ASME, 2004, 126 (02) :297-310
[15]   Laser assisted micro-milling of hard-to-machine materials [J].
Melkote, S. ;
Kumar, M. ;
Hashimoto, F. ;
Lahoti, G. .
CIRP ANNALS-MANUFACTURING TECHNOLOGY, 2009, 58 (01) :45-48
[16]   Virtual Simulation and Optimization of Milling Applications - Part II: Optimization and Feedrate Scheduling [J].
Merdol, S. Doruk ;
Altintas, Yusuf .
JOURNAL OF MANUFACTURING SCIENCE AND ENGINEERING-TRANSACTIONS OF THE ASME, 2008, 130 (05) :0510051-05100510
[17]  
Nakayama K., 1964, B JSPE, V30, P46, DOI 10.2493/jjspe1933.30.46
[18]   Friction Models and Friction Compensation [J].
Olsson, H. ;
Astrom, K. J. ;
de Wit, C. Canudas ;
Gafvert, M. ;
Lischinsky, P. .
EUROPEAN JOURNAL OF CONTROL, 1998, 4 (03) :176-195
[19]   An experimental study of ultrasonic vibration-assisted grinding of polysilicon using two-dimensional vertical workpiece vibration [J].
Peng, Y. ;
Wu, Y. B. ;
Liang, Z. Q. ;
Guo, Y. B. ;
Lin, X. .
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2011, 54 (9-12) :941-947
[20]   Control of chip flow with guide grooves for continuous chip disposal and chip-pulling turning [J].
Shamoto, E. ;
Aoki, T. ;
Sencer, B. ;
Suzuki, N. ;
Hino, R. ;
Koide, T. .
CIRP ANNALS-MANUFACTURING TECHNOLOGY, 2011, 60 (01) :125-128