A study on powder mixing for high fracture toughness and wear resistance of WC-Co-Cr coatings sprayed by HVOF

被引:96
作者
Lee, C. W. [2 ]
Han, J. H. [1 ]
Yoon, J. [3 ]
Shin, M. C. [2 ]
Kwun, S. I. [4 ]
机构
[1] Korea Inst Sci & Technol, Adv Funct Mat Res Ctr, Seoul 136791, South Korea
[2] Shin Hwa Met Co Ltd, Thermal Spray Res Lab, Pusan 604050, South Korea
[3] Hansung Univ, Dept Mech Syst Engn, Seoul 136792, South Korea
[4] Korea Univ, Dept Mat Sci & Engn, Seoul 136713, South Korea
关键词
Thermal spray coating; HVOF; WC-Co-Cr; Powder mixing; Porosity; Wear; MICROSTRUCTURE; BEHAVIOR; EROSION; CARBIDE; SIZE; ABRASION; PLASMA; POWER;
D O I
10.1016/j.surfcoat.2009.12.014
中图分类号
TB3 [工程材料学];
学科分类号
0805 ; 080502 ;
摘要
The effects of mixing powders with various particle sizes on the fracture toughness and wear resistance of thermally sprayed WC-10Co-4Cr coating layers fabricated by the HVOF (High-Velocity Oxygen Fuel) process on a S45C steel substrate were investigated. In order to obtain a high fracture toughness and wear resistance, the powder size and powder mixing ratio were varied. The microstructure and chemical composition of the phases in the coatings were characterized by means of the SEM and XRD techniques. Image analysis was used for the evaluation of the porosity of the coatings. Indentations tests were carried out on the cross sections of the coatings to evaluate the hardness and fracture toughness. The wear properties of the coatings were assessed using a pin-on-disk wear tester at ambient temperature without lubrication. The mixing of a small amount of coarse powders with fine powders resulted in the highest fracture toughness and wear resistance, due to the formation of coating layers having the lowest porosity. (C) 2009 Published by Elsevier B.V.
引用
收藏
页码:2223 / 2229
页数:7
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