Numerical and experimental investigation of turbulent characteristics in a drag-reducing flow with surfactant additives

Cetyltrimethyl ammonium chloride (CTAC) surfactant additives, because of their long-life characteristics, can be used as promising drag-reducers in district heating and cooling systems. In the present study we performed both numerical and experimental tests for a 75 ppm CTAC surfactant drag-reducing channel flow. A two-component PIV system was used to measure the instantaneous streamwise and wall-normal velocity components. A Giesekus constitutive equation was adopted to model the extra stress due to the surfactant additives, with the constitutive parameters being determined by well-fitting apparent shear viscosities, as measured by an Advanced Rheometric Expansion System (ARES) rheometer. In the numerical study, we connected the realistic rheological properties with the drag-reduction rate. This is different from previous numerical studies in which the model parameters were set artificially. By performing consistent comparisons between numerical and experimental results, we have obtained an insight into the mechanism of the additive-induced drag-reduction phenomena. Our simulation showed that the addition of surfactant additives introduces several changes in turbulent flow characteristics: (1) In the viscous sublayer, the mean velocity gradient becomes gentler due to the viscoelastic forces introduced by the additives. The buffer layer becomes expanded and the slope of the velocity profile in the logarithmic layer increases. (2) The locations where the streamwise velocity fluctuation and Reynolds shear stress attain their maximum value shifted from the wall region to the bulk flow region. (3) The root-mean-square velocity fluctuations in the wall-normal direction decrease for the drag-reducing flow. (4) The Reynolds shear stress decreases dramatically and the deficit of the Reynolds shear stress is mainly compensated by the viscoelastic shear stress. (5) The turbulent production becomes much smaller and its peak-value position moves toward the bulk flow region. All of these findings agree qualitatively with experimental measurements. Regarding flow visualization, the violent streamwise vortices in the near wall region become dramatically suppressed, indicating that the additives weaken the ejection and sweeping motion, and thereby inhibit the generation of turbulence. The reduction in turbulence is accomplished by additive-introduced viscoelastic stress. Surfactant additives have dual effects on frictional drag: (1) introduce viscoelastic shear stress, which increases frictional drag; and (2) dampen the turbulent vortical structures, decrease the turbulent shear stress, and then decrease the frictional drag. Since the second effect is greater than the first one, drag-reduction occurs. (C) 2004 Elsevier Inc. All rights reserved.