Water vapor corrosion behavior and failure mechanism of plasma sprayed mullite/Lu2Si2O7-Lu2SiO5 coatings

被引:27
作者
Hu, Xunxun [1 ]
Xu, Fangfang [2 ]
Li, Kunwei [3 ]
Jin, Gen [4 ]
Xu, Yue [4 ]
Zhao, Xinqing [1 ]
机构
[1] Beihang Univ, Sch Mat Sci & Engn, Beijing 100191, Peoples R China
[2] Guobiao Beijing Testing & Certificat Co Ltd, 2 Xinjiekouwai St, Beijing 100088, Peoples R China
[3] China Natl Inst Standardizat, 4 Zhichun Rd, Beijing 100191, Peoples R China
[4] Beihang Univ, Sch Chem, Beijing 100191, Peoples R China
基金
中国国家自然科学基金;
关键词
Lutetium silicates; Environmental barrier coatings; Inter-diffusion; Corrosion; Failure; ENVIRONMENTAL BARRIER COATINGS; MULLITE; OXIDATION; DURABILITY; RECESSION; COMPOSITES;
D O I
10.1016/j.ceramint.2018.05.020
中图分类号
TQ174 [陶瓷工业]; TB3 [工程材料学];
学科分类号
0805 ; 080502 ;
摘要
A new coating with mullite as the inner layer and Lu2Si2O7-Lu2SiO5 (lutetium disilicate-lutetium monosilicate, LuDS LuMS) composite as the top layer was designed and fabricated on the surface of porous SIC substrate by atmospheric plasma spraying (APS). The microstructure evolution, phase transformation, inter-diffusion and failure mechanism of the coated samples during steam cycling at 1450 degrees C were systemically investigated. The results indicated that the coated samples maintain weight gain and the average weight gain rate is 1.12 X 10(-1) mg/cm(2) h. The thermal expansion coefficient (CTE) mismatches between the coating and the substrate as well as between the two ceramic layers have produced a thermal mismatch stress. In addition, the chemical reaction induced the sintering of LuDS-LuMS layer, the amorphous-crystalline phase transformation and the transformation between LuDS and LuMS phases could result in aging stress. With the accumulation of thermal mismatch stress and aging stress, the through and horizontal cracks have appeared in the coating, leading to the coating failure.
引用
收藏
页码:14177 / 14185
页数:9
相关论文
共 39 条
[1]   Thermal Properties of Rare-Earth Monosilicates for EBC on Si-Based Ceramic Composites [J].
Al Nasiri, Nasrin ;
Patra, Niranjan ;
Horlait, Denis ;
Jayaseelan, Daniel Doni ;
Lee, William E. .
JOURNAL OF THE AMERICAN CERAMIC SOCIETY, 2016, 99 (02) :589-596
[2]  
Aparicio M, 2000, J AM CERAM SOC, V83, P1351, DOI 10.1111/j.1151-2916.2000.tb01392.x
[3]   Advanced ceramic materials for high temperature applications [J].
Belmonte, Manuel .
ADVANCED ENGINEERING MATERIALS, 2006, 8 (08) :693-703
[4]   Environmental Barrier Coatings for Silicon Nitride [J].
Chen, Hong-fei ;
Klemm, Hagen .
ADVANCED ENGINEERING CERAMICS AND COMPOSITES, 2011, 484 :139-144
[5]   Silicon Carbide Oxidation in High-Pressure Steam [J].
Cheng, Ting ;
Tortorelli, Peter F. .
JOURNAL OF THE AMERICAN CERAMIC SOCIETY, 2013, 96 (07) :2330-2337
[6]   Microstructural and thermal properties of plasma sprayed mullite coatings [J].
Di Girolamo, Giovanni ;
Blasi, Caterina ;
Pilloni, Luciano ;
Schioppa, Monica .
CERAMICS INTERNATIONAL, 2010, 36 (04) :1389-1395
[7]   Accelerated oxidation of SiCCMC's by water vapor and protection via environmental barrier coating approach [J].
Eaton, HE ;
Linsey, GD .
JOURNAL OF THE EUROPEAN CERAMIC SOCIETY, 2002, 22 (14-15) :2741-2747
[8]  
Felsche J., 2006, STRUCT BOND, V13, P99
[9]   Thermal Expansion of Rare-Earth Pyrosilicates [J].
Fernandez-Carrion, Alberto J. ;
Allix, Mathieu ;
Becerro, Ana I. .
JOURNAL OF THE AMERICAN CERAMIC SOCIETY, 2013, 96 (07) :2298-2305
[10]   Vibration of a shape memory alloy beam and detecting the threshold value of chaos induced by noise [J].
Ge, G. ;
Xu, J. .
MATERIALS RESEARCH INNOVATIONS, 2014, 18 :S76-S80