Minimization of DC-Link Capacitance for a DC-Link-Based Variable Speed Constant Frequency Aircraft Power System

DC-link-based variable speed constant frequency (VSCF) ac power generating system is being considered as one of the popular power architectures in the new generation aircraft to provide backup power to the 115 V, 400 Hz aircraft loads. These systems directly convert the variable frequency output of the generator to the fixed frequency of 400 Hz using a voltage source inverter. These inverters use dc-link capacitors that are heavy and space consuming. In aircraft, the weight requirement is very critical; hence, minimizing the dc-link capacitance is one of the major research challenges to achieve high power density in the VSCF power converter. In this article, novel control strategies to minimize the dc-link capacitance of the ac-dc-ac VSCF power converter are presented. The proposed control strategies enable to achieve 95% reduction in dc-link capacitance value when compared with the conventional control strategy, while the control is robust enough to meet MIL-STD-704F transient specification at the inverter output. The proposed strategies are validated through controller hardware-in-loop testing of the VSCF system based on an 80 kVA brushless synchronous generator and a four-leg inverter. The transient and steady-state operation of the VSCF system with a 95% reduction in dc-link capacitance has been verified for rated power operation.