Scaling-Up and Long-Term Operation of a Full-Scale Two-Stage Partial Nitritation-Anammox System Treating Landfill Leachate

(1) Background: Biological treatment of leachate in landfill sites using anaerobic ammonium oxidation (anammox) is challenging because of the intrinsic characteristics of this complex wastewater. In this work, the scale-up and subsequent full-scale implementation of the PANAMMOX(R) technology (LEQUIA Research Group, Girona, Catalonia, Spain) are presented as a case study to achieve long-term nitrogen (N) removal from mature leachate mostly through a completely autotrophic pathway. (2) Methods: The treatment system consists of two sequencing batch reactors (SBRs) running in series to individually operate partial nitritation (PN) and anammox (A). Following biological treatment, physicochemical oxidation (i.e., Fenton-based process) was used to remove the remaining non-biodegradable organic matter. A cost analysis comparative was conducted in relation to the former technology used on-site for treating the leachate. (3) Results: The scale-up of the process from pilot- to full-scale was successfully achieved, finally reaching an average removal of 7.4 kg N/d. The composition of the leachate changed over time, but especially once the landfill site stopped receiving solid waste (this fact involved a marked increase in the strength of the leachate). The adjustment of the alkalinity-to-ammonium ratio before feeding PN-SBR helped to improve the N-removal efficiency. Values of conductivity above 25 mS/cm in A-SBR could negatively affect the performance of the anammox process, making it necessary to consider a dilution strategy according to the on-line monitoring of this parameter. The analysis of the operational costs showed that by implementing the PANAMMOX(R) technology (LEQUIA Research Group, Girona, Catalonia, Spain) in the landfill site, savings up to 32% were achievable. (4) Conclusions: Treatment of mature landfill leachate in such a two-stage PN-A system was demonstrated as feasible and economically appealing despite the complexity of this industrial wastewater. Accurate expert supervision of the process was a key factor to reaching good performances.